Waste Plastic to Energy Oil Machine
1.Specification
2. Suitable Raw material
It can be waste tires, rubbers, plastics, paper mixtures, cable skin, life garbage,soles, PE, PVC, ABS and so on.
3.End products
4. Outstanding Features of XY-8 Pyrolysis plant
1).Full open door design:Speedy loading in and steel pulling out;Easily coolingdown after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
2). Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.
3).National Patent Unique Smoke Scrubbers:More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.
4)National Patent Carbon Black Discharging System:Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.
5). Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
6)Sync Gas Recycling System:Fully burned after recycling ,utilization,saving fuel and preventing pollution.
7)Direct Heating System:Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.
8)National Patent,unique heat insulation shell;high efficiency temperature keeping, excellent energy-saving effect.
5.Feasibility Analysis
6.Our service
1. Quality warranty period: One year warranty for the main reactor of pyrolysis machines.
2. Installation: According to the requirement of the buyer, our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price
5. Our factory supplies the wearing parts with the cost price to clients.
7.Our Company
Shangqiu Jinpeng Industrial Co., Ltd, which was founded in 1985, is the first professional institute in recycling and utilization of solid wastes (waste rubber, waste plastics, waste tyres, etc.) in China, It is also a technology innovative demonstration enterprise involving scientific research, manufacture and sales together. Now the company covers an area of 113,220 square meter. And its annual sales amount are about 300 sets and total sales amount is 180 million RMB per year.
1.Specification
| NO. | ITEM | PROJECT |
| 1 | Equipment Model | XY-8 |
| 2 | Door Model | Full Open Door |
| 3 | Suitable Raw Materials | Rubber/Plastic Products |
| 4 | Structure | Horizontal Type Revolves |
| 5 | Reactor Size | Φ2200*6000mm Φ2500*6600mm |
| 6 | Capacity for One Batch | 5-6Mt; 8-10Mt |
| 7 | Oil Yield of Tires | 40%-45% |
| 8 | Work Pressure | Normal Pressure |
| 9 | Reactor Rotation Speed | 0.4R/M |
| 10 | Fuels Choice | Coal, Wood |
| 11 | Power | 18KW/H |
| 12 | Cooling Method | Water Cycling |
| 13 | Type of Drive | External Annular Gear |
| 14 | Heating Method | Direct |
| 15 | Type of Installation | With Foundation |
| 16 | Noise dB(A) | <=85 |
| 17 | Operation Mode | Intermittent Operation |
| 18 | Total Weight(MT) | 25-40 |
| 19 | Installation Space Required | 30m*10m |
| 20 | Manpower | 3~4/batch |
| 21 | Shipment | Ф2200×6000=1*40HC+1*40FR |
| Ф2600×6600=2*40HC+1*40FR |
2. Suitable Raw material
It can be waste tires, rubbers, plastics, paper mixtures, cable skin, life garbage,soles, PE, PVC, ABS and so on.
3.End products
| Item | Percentage | Usage |
| Fuel Oil | 40-45% | 1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants. 2. used for heavy oil generators to get electricity 3. used for distillation. |
| Crude Carbon Black | About 35% | 1. used for construction bricks or make into briquette; 2. deep-processed to N330, N660, N774 or color carbon black. |
| Steel | 12-15% | Sold or reprocessing |
| Sync Gas | About 5% | 1. recycled and used during process as fuel. 2. compressed into liquid gas, used as fuel or to generate electricity |
4. Outstanding Features of XY-8 Pyrolysis plant
1).Full open door design:Speedy loading in and steel pulling out;Easily coolingdown after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
2). Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.
3).National Patent Unique Smoke Scrubbers:More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.
4)National Patent Carbon Black Discharging System:Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.
5). Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
6)Sync Gas Recycling System:Fully burned after recycling ,utilization,saving fuel and preventing pollution.
7)Direct Heating System:Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.
8)National Patent,unique heat insulation shell;high efficiency temperature keeping, excellent energy-saving effect.
5.Feasibility Analysis
| NO. | ITEM | DETAILS |
| 1 | Daily capacity | 10Tons |
| 2 | Raw Materials | Waste tyres |
| 3 | Cost of tyres | 10T*1500¥/MT=15000¥ |
| 4 | Cost of Catalyst | 10MT*0.3%*5000¥/MT=150¥ |
| 5 | Labor (Daily) | 4P*150¥/D/P=600¥ |
| 6 | Electricity & Water | 200¥ |
| 7 | Fuel Cost | 0.45MT*1200¥/MT=540¥ |
| 8 | Other | 100¥ |
| 9 | Total Cost | 16,590.00¥ |
| 10 | Oil Income | 10MT*40%*4300¥/MT=17,200.00¥ |
| 11 | Steel Income | 10MT*13%*1400¥/MT=1,820.00¥ |
| 12 | Carbon Income | 10MT*35%*300¥/MT=1,050.00¥ |
| 13 | Gross Income | 20,070.00¥ |
| 14 | Daily Net Income | 20,070.00¥?16,590.00¥=3,480.00¥ |
| 15 | Monthly Net Income | 3,480/Day*25D=87,000.00¥ |
| 16 | Yearly Net Income | 87,000.00¥/M*11M=957,000.00¥ |
6.Our service
1. Quality warranty period: One year warranty for the main reactor of pyrolysis machines.
2. Installation: According to the requirement of the buyer, our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price
5. Our factory supplies the wearing parts with the cost price to clients.
7.Our Company
Shangqiu Jinpeng Industrial Co., Ltd, which was founded in 1985, is the first professional institute in recycling and utilization of solid wastes (waste rubber, waste plastics, waste tyres, etc.) in China, It is also a technology innovative demonstration enterprise involving scientific research, manufacture and sales together. Now the company covers an area of 113,220 square meter. And its annual sales amount are about 300 sets and total sales amount is 180 million RMB per year.